Toward a Hydrogen-Free Reductive Catalytic Fractionation of Wheat Straw Biomass.

The reductive catalytic fractionation (RCF) of lignocellulosic biomass is an attractive method for the conversion of lignin toward valuable low-molecular weight aromatics. A limitation to the upscaling of such technology is represented by the use ofpressurized hydrogen gas. Here, the role of hydrogen gas within the RCF of wheat straw biomass is investigated. The use of H2 is shown to enhance lignin depolymerization, by virtue of an improved hydrogenolysis and hydrogenation of lignin fragments, with a yield of phenolic monomers that increased from ca. 12 wt % of acid-insoluble lignin in the initial biomass under inert atmosphere to up to ca. 25 wt % under H2 (in methanol, at 250 °C, with Ru/C). The adoption of methanol, ethanol or isopropanol as hydrogen-donor solvents was also investigated in the absence of H2 . Ethanol was found to give the highest yield of monophenolic compounds (up to ≈20 wt %) owing to a better balance between solvolysis, hydrogenolysis, and hydrogenation of lignin. Nevertheless, a substantial loss of the carbohydrate fraction was observed. The use of a lower temperature (200 °C) in combination with H3 PO4 resulted in an improved recovery of cellulose in the pulp and in the solubilization of hemicellulose and lignin, with the formation of monosaccharides (≈14 wt % of polysaccharides in the initial biomass) and phenolic monomers (up to 18 wt %, in the absence of H2 ). Overall, a tradeoff exists between the removal of H2 from the process and the production of low-molecular weight phenolics during RCF.

Lignin-First Monomers to Catechol: Rational Cleavage of C-O and C-C Bonds over Zeolites.

A catalytic route is developed to synthesize bio-renewable catechol from softwood-derived lignin-first monomers. This process concept consists of two steps: 1) O-demethylation of 4-n-propylguaiacol (4-PG) over acidic beta zeolites in hot pressurized liquid water delivering 4-n-propylcatechol (4-PC); 2) gas-phase C-dealkylation of 4-PC providing catechol and propylene over acidic ZSM-5 zeolites in the presence of water. With large pore sized beta-19 zeolite as catalyst, 4-PC is formed with more than 93 % selectivity at nearly full conversion of 4-PG. The acid-catalyzed C-dealkylation over ZSM-5 zeolite with medium pore size gives a catechol yield of 75 %. Overall, around 70 % catechol yield is obtained from pure 4-PG, or 56 % when starting from crude 4-PG monomers obtained from softwood by lignin-first RCF biorefinery. The selective cleavage of functional groups from biobased platform molecules through a green and sustainable process highlights the potential to shift feedstock from fossil oil to biomass, providing drop ins for the chemicals industry.

Low molecular weight and highly functional RCF lignin products as a full bisphenol a replacer in bio-based epoxy resins.

Herein, we present a full lignocellulose-to-chemicals valorization chain, wherein low molecular weight and highly functional lignin oligomers, obtained from reductive catalytic fractionation (RCF) of pine wood, were used to fully replace bisphenol A (BPA) for synthesizing bio-based epoxy resins.

A sustainable wood biorefinery for low-carbon footprint chemicals production.

The profitability and sustainability of future biorefineries are dependent on efficient feedstock use. Therefore, it is essential to valorize lignin when using wood. We have developed an integrated biorefinery that converts 78 weight % (wt %) of birch into xylochemicals. Reductive catalytic fractionation of the wood produces a carbohydrate pulp amenable to bioethanol production and a lignin oil. After extraction of the lignin oil, the crude, unseparated mixture of phenolic monomers is catalytically funneled into 20 wt % of phenol and 9 wt % of propylene (on the basis of lignin weight) by gas-phase hydroprocessing and dealkylation; the residual phenolic oligomers (30 wt %) are used in printing ink as replacements for controversial para-nonylphenol. A techno-economic analysis predicts an economically competitive production process, and a life-cycle assessment estimates a lower carbon dioxide footprint relative to that of fossil-based production.

Reductive catalytic fractionation: state of the art of the lignin-first biorefinery.

Reductive catalytic fractionation (RCF) of lignocellulose is an emerging biorefinery scheme that combines biomass fractionation with lignin depolymerisation. Central to this scheme is the integration of heterogeneous catalysis, which overcomes the tendency of lignin to repolymerise. Ultimately, this leads to a low-Mw lignin oil comprising a handful of lignin-derived monophenolics in close-to-theoretical yield, as well as a carbohydrate pulp. Both product streams are considered to be valuable resources for the bio-based chemical industry. This Opinion article sheds light on recently achieved milestones and consequent research opportunities. More specifically, mechanistic studies have established a general understanding of the elementary RCF steps, which include (i) lignin extraction, (ii) solvolytic and catalytic depolymerisation and (iii) stabilisation. This insight forms the foundation for recently developed flow-through RCF. Compared to traditional batch, flow-through RCF has the advantage of (i) separating the solvolytic steps from the catalytic steps and (ii) being a semi-continuous process; both of which are beneficial for research purposes and for industrial operation. Although RCF has originally been developed for 'virgin' biomass, researchers have just begun to explore alternative feedstocks. Low-value biomass sources such as agricultural residues, waste wood and bark, are cheap and abundant but are also often more complex. On the other side of the feedstock spectrum are high-value bio-engineered crops, specifically tailored for biorefinery purposes. Advantageous for RCF are feedstocks designed to (i) increase the total monomer yield, (ii) extract lignin more easily, and/or (iii) yield unconventional, high-value products (e.g. alkylated catechols derived from C-lignin). Taking a look at the bigger picture, this Opinion article highlights the multidisciplinary nature of RCF. Collaborative efforts involving chemists, reactor engineers, bioengineers and biologists working closer together are, therefore, strongly encouraged.